Rayburn Two-Oven Wartungshandbuch Seite 24

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Seitenansicht 23
INSTALLATION INSTRUCTIONS
COMMISSIONING
24
3. CHECKING OIL FLOW RATES
NOTE: THE OIL CONTROL VALVE IS FACTORY SET.
THIS ONLY NEEDS TO BE CHECKED OR ADJUSTED IF IT
IS SUSPECTED THAT THE BURNER IS USING TOO
MUCH OIL
•TurntheOilControlValveOFFbyturningtheControl
Knob fully clockwise
• Disconnecttheoilfeedpipeaftertheoilcontrolvalveat
the compression elbow and place a suitable calibrated
measuring vessel under the outlet port of the oil control
valve
• Lifttheoilcontrolknobslightlyandturntothemaximum
setting 6 for approximately two minutes to establish oil flow
• Turntheoilcontrolknobtothesetting1tocheckthe
LOW FIRE SETTING, this should be 4.0cc/min.
ALLOW AT LEAST 10 MINUTES FOR OIL FLOW RATE TO
STABILISE BEFORE CHECKING. If adjustment is necessary,
this can be altered by turning the Low Fire adjustment
screw 11 clockwise to decrease and anti-clockwise to
increase the flow rate.
Care must be taken when adjusting flow rates. The adjusting
screw should only be turned a quarter of a turn at a time.
Allow the control to stabilise between adjustments then
re-measure the rate.
• Turntheoilcontrolknobtomaximumtocheckthe
HIGH FIRE SETTING, this should be 8.0 cc/min.
ALLOW AT LEAST 10 MINUTES FOR OIL RATE TO
STABILISE BEFORE CHECKING. If adjustment is necessary,
this can be altered by turning the High Fire adjustment
screw 8 clockwise to decrease and anti-clockwise to
increase the flow rate.
• Allowatwominuteperiodinbetweenscrewadjustments
for the oil rate to stabilise
• Reconnectoilfeedpipework
NOTE: AVOID KINKING IN THE OIL FEED PIPE; IT
CAUSES AIR LOCKS. ALWAYS RUN THE PIPE TO A LOW
POINT, THEN PROVIDE A GRADUAL UPWARD SLOPE
TO THE BURNER.
4. BURNER LEVELLING
4.1 Open the Burner Door and remove the Burner Cover
4.2 Remove the Burner Lid, Burner Shells, Vapour Chamber
Lids and Wicks
4.3 Place a Cross Test Level on the Burner Base, adjust the
levelling studs until the base is level in all directions. Tighten
the lock nuts on the levelling studs and recheck for level.
4.4 Turn the Oil Control Knob to maximum and allow oil to
enter the Burner Base. Allow 15 minutes for the oil to
stablise. Check the oil depth, this should be between 5mm
and 6mm. Correct if necessary by adjusting the height of
the Oil Control Valve as in 4.3 above.
4.5 Replace the wicks ensuring that the cut outs are arranged in
line with radial ports facing downwards.
4.6 Replace the Vapour Chamber Lid. Make sure that both
surfaces are clean and free from damage. Place the Lid in
position and rotate applying hand pressure; remove the Lid
and check that a complete witness mark is evident, then
replace the Lid.
NOTE: UNDER NO CIRCUMSTANCES MUST ANY
SEALANT (FIRE CEMENT OR SILICON) BE USED. THE
WEIGHT OF THE VAPOUR CHAMBER LID ITSELF IS
SUFFICIENT TO EFFECT A SATISFACTORY SEAL.
4.7 Replace the Burner Shells ensuring that they locate on their
respective spigots. The seams of the Shells should be
orientated at 90º to one another to prevent a local
starvation of air.
4.8 Replace the Burner Lid.
5. LIGHTING TO CHECK SMOKE & FLUE
5.1 After checking the high and low oil flow rates:
• Turnthecontrolknobtothemaximumsetting,6
• Liftthelightingportcoverlocatedatthefrontofthe
burner shell
• Insertasuitabletaperthroughthelightingporttolight
the wick. It is then important to close the lighting port
cover.
5.2 Immediately after lighting:
• Turntheoilcontrolvalvetoitslowestsetting,1
• Replacetheburneraccessdoor.Itisimportantthatthe
door is correctly located and sealed
• Closetheoutercontroldoor
SMOKE TEST
5.3 Wait half an hour before carrying out a smoke test:
• Drillaholeinthefluepipetoacceptasmokepump
probe. (This hole will require plugging after testing)
• Samplethefumeproductsthroughtheholeusinga
Barrach smoke pump where all readings should indicate a
smoke number 0-1 at low and high fire
• Setthecontrolknobtosetting3foraTwoOvencooker
and setting 4 for a Four Oven cooker
FLUE DRAUGHT
NOTE: ALL NATURAL DRAUGHT BURNERS DEPEND FOR
EFFICIENT OPERATION ON REASONABLE FLUE
CONDITIONS.
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